1. Advanced production equipment
High-precision injection molding equipment: Advanced aluminum injection molding equipment is used. These equipment have high-precision injection pressure control, temperature control and mold positioning systems to ensure the dimensional accuracy and surface quality of parts.
CNC Machining center: Equipped with high-precision four-axis cnc machining equipment, it can perform complex machining of parts and achieve micron-level machining accuracy. These equipment are controlled by computer programs to ensure the stability and consistency of the machining process.
Automated testing equipment: Advanced automated testing equipment, such as three-coordinate measuring instruments, optical testing equipment, etc., are used to perform high-precision inspections on the size, shape and surface quality of parts. These equipment can quickly and accurately detect the deviation of parts and components, and promptly feedback to the production link for adjustment.
2. Strict quality control system
Raw material inspection: In the raw material procurement link, suppliers are strictly screened, and each batch of raw materials is strictly inspected for quality. Chemical composition analysis, mechanical property testing and other means are used to ensure that the raw materials meet high standards of quality requirements.
Production process monitoring: During the production process, a strict quality monitoring system is established. By real-time monitoring of the operating parameters of the equipment, the stability and consistency of the production process are ensured. At the same time, the production staff will regularly conduct random inspections of parts and components to promptly discover and solve potential quality problems.
Finished product inspection: After the parts and components are produced, comprehensive finished product inspection is carried out. In addition to size and surface quality inspections, mechanical performance tests and non-destructive inspections are also carried out on the parts to ensure the reliability and safety of the parts in actual applications.
3. Professional technical team
Mold design team: We have an experienced mold design team who can design high-precision and high-performance molds according to customer needs and product characteristics. Through advanced computer-aided design and simulation technology, the mold structure is optimized, molding defects are reduced, and the precision and quality of parts and components are improved.
Production technology team: The production technology team has rich practical operation experience and can master the operation and maintenance skills of various production equipment. They can adjust the process parameters in time according to the actual situation in the production process to ensure the quality and precision of parts and components.
Quality control team: The professional quality control team is responsible for the whole process quality monitoring from raw material inspection to finished product inspection. They have strict quality standards and rich testing experience, can promptly discover and solve quality problems, and ensure that every product can meet high quality standards.
4. Continuous technological innovation and improvement
Process optimization: Regularly optimize and improve the production process, and improve production efficiency and product quality by introducing new technologies and equipment. For example, the use of rapid cooling technology can reduce the shrinkage and deformation of parts and improve dimensional accuracy.
Quality feedback mechanism: Establish a complete quality feedback mechanism to collect customer feedback and quality problems in the production process in a timely manner. By analyzing these problems, formulate targeted improvement measures and continuously optimize product quality.
Employee training: Regularly provide technical training and quality awareness education to employees to improve their operating skills and quality awareness. Through continuous training, ensure that employees can master advanced production equipment and quality control methods proficiently, and further improve product quality and accuracy.
5. International quality certification system
ISO 9001 quality management system certification: Pass the ISO 9001 quality management system certification to ensure that the company's quality management system meets international standards. This system covers the entire process from raw material procurement to finished product delivery, and ensures the stability and consistency of product quality through strict documented management and process control.
IATF 16949 Automotive Quality Management System Certification: For automotive industry customers, the company has passed the IATF 16949 automotive quality management system certification. This certification requires the company to have higher quality control capabilities and production management levels to ensure that high-quality and high-reliability parts are provided to automotive customers.
Other industry certifications: According to different industry needs, the company has also passed other related quality certifications, such as AS9100 certification in the aerospace industry. These certifications further prove the company's quality control capabilities and reliability in different fields.
Through the above multi-faceted measures, HY diecast is able to ensure the quality and precision of aluminum parts to meet the strict requirements of customers in different industries.